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| B E N E F I T S |
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- The WisMatic R665 Duplex Rotary Transfer Cell will increase productivity between 15% & 45% over current production methods on existing equipment. Finite Element Analysis was used to design all major Machine components.
- The Fanuc 16i MMB dual path CNC Control System with High Voltage Servo Drives and Motors are utilized in this Cell.
- Standard travels on both Modules are 24.8 in. (630mm) in X, 30.9 in. (785 mm) in Y, and 20.0 in. (510mm) in Z. These generous travels allow for a virtually limitless number of parts, in virtually any configuration, to be machined.
- A three-position hydraulic indexer advances the pallets from each station.
- Two one-degree index tables are standard with three 630mm removable pallets. Maximum pallet load capacity for each pallet is 1800# (816 kg)
- The bases, uprights, headstocks, rams, and index tables are all manufactured from cast iron castings for increased dampening characteristics.
- Most machines in this class average between .3 and .5 G's. The WisMatic R665 averages .6 G's on all axes. Traverse rates of 1410 ipm are substantially faster than most other modules of comparable size.
- Standard on every R665 is an integrally motorized single wound spindle with chiller for optimum performance and thermal stability.
- Ram type design allows for more rigid machining at greater extensions from the headstock. 50 taper stub tool holders can be utilized in a majority of all machining operations, resulting in better surface finish, tool life and production rates.
- These 25 HP Machines are intended for high speed, high production of aluminum, cast iron, and steel parts. Spindle rpm's through 10,000 with full horsepower being attained at under 1000 rpm.
- Training manuals are provided via multimedia CD-ROM.
- The R665 Duplex Rotary Transfer Cell is completely calibrated and tested before shipment.
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| F E A T U R E S |
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- Fanuc 16i MMB dual path CNC Control System with High Voltage Drives & Motors
- Main Operators Station located on movable pendant
- Three-position hydraulic pallet indexer
- Two one degree, 360-position indexing tables
- Three 630mm removable pallets with T-slots and edge locators
- 20 position toolchangers at each machining station
- Size 45 Rollerways for X axis; Size 35 for Y and Z axis
- Hydraulic Counterbalance for Y axis
- Automatic lubrication systems
- Machine mounted hydraulic power supplies
- Rigid tapping
- Air filtration systems
- Spindle chiller units
- Chip conveyor system discharging to a central location
- 220 psi central coolant system with 50/10 micron filtration
- Safety light curtains at load/unload station
- Retractable Rollup way covers for X & Y axes of all machining modules
- Full machine enclosure & guarding
- Two Visiport spin windows
- Mist collector
- Oil skimmer for central coolant system
- Stacked lights on master module
- One (1) year parts & labor warranty
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| O P T I O N S |
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- Ethernet connection
- Renishaw part probe
- 800 psi high pressure central coolant system
- Manual / Hydraulic Fixtures
- Tooling
- Part Programming & Debug assistance
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| S P E C I F I C A T I O N S |
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| TRAVELS |
(mm) |
(inches) |
| X axis (bifurcated column movement left/right) |
630 |
24.8 |
| Y axis (headstock movement up/down) |
785 |
30.9 |
| Z axis (ram movment in/out) |
510 |
20.0 |
| Z axis (optional) |
600 |
23.6 |
| AXIS PARAMETERS |
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| Rapid traverse (all axes) |
35.8 m/min |
1410 in/min |
| Programmable feedrate (all axes) |
35.8 m/min |
1410 in/min |
| Acceleration/deceleration rates (all axes) |
2.6 N |
0.6 G |
| ACCURACIES |
(mm) |
(inches) |
| Positional accuracy (bi-directional, all axes) |
+/- 0.006 |
+/- 0.0002 |
| Repeatability (all axes) |
+/- 0.003 |
+/- 0.0001 |
| SPINDLE |
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| Spindle drive motor (duty rated) |
18.6 kw |
32.0 hp |
| (continuous) |
23.8 kw |
25.0 hp |
| Spindle speed |
50 - 10,000 rpm |
| Spindle nose |
#50 ANSI B5.50 |
| Full Horsepower availability |
1000 rpm |
| INDEX TABLES & AUTOMATIC PALLET CHANGER |
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| Pallet size |
630 mm |
24.8 in |
| Maximum pallet load (each) |
816 kg |
1800 lbs |
| Number of pallets |
Three (3) |
| Number of table positions |
360 1 Degree Increments |
| Table Rapid traverse rate |
10 rpm 3600 Degree Per Minute |
| Pallet Change Time |
8 seconds |
| AUTOMATIC TOOL CHANGERS |
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| Maximum tool length |
381 mm |
15.0 in |
| Maximum tool diameter |
178 mm |
7.0 in |
| Tool capacity |
20 positions |
| Tool change time |
8.0 seconds |
| Maximum tool weight |
18.2 kg |
40.0 pounds |
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