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| B E N E F I T S |
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- The WisMatic R665 Machining Module will increase productivity between 15% & 45% over current production methods on existing equipment. This self-contained Machining Module is ideal for stand-alone operation or for in-line, dial and transfer systems.
- Finite Element Analysis was used to design all major Module components.
- The base, upright, headstock, and ram are all manufactured from cast iron castings for increased dampening characteristics.
- The Fanuc 18i MB CNC Control System with High Voltage Servo Drives and Motors are utilized on this module. Alternate Control Systems can be provided upon request.
- Training manuals are provided via multimedia CD-ROM.
- Most Machining Modules in this class average between .3 and .5 G's. The WisMatic R665 averages .6 G's on all axes. Traverse rates of 1410 ipm are substantially faster than most other modules of comparable size.
- Standard on every R665 is an integrally motorized single wound spindle with chiller for optimum performance and thermal stability.
- Standard travels on each module are 24.8 in. (630mm) in X, 24.8 in. (630 mm) in Y, and 20.0 in. (510mm) in Z. These generous travels allow for a virtually limitless number of parts, in virtually any configuration, to be machined. Additional optional travels are available upon request.
- Ram type design allows for more rigid machining at greater extensions from the headstock. 50 taper stub tool holders can be utilized in a majority of all machining operations, resulting in better surface finish, tool life and production rates.
- These 25 HP Modules are intended for high speed, high production of aluminum, cast iron, and steel parts. Spindle rpm's through 10,000 with full horsepower being attained at under 1000 rpm.
- The R665 Machining Module is completely calibrated and tested before shipment.
| F E A T U R E S |
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- Narrow footprint for integration into Inline, Dial & Transfer applications
- Fanuc 18i MB CNC Control System with High Voltage Drives & Motors
- Main Operators Station located on movable pendant
- All coolant services plumbed to a common location for easy system integration
- All Maintenance Service points accessible from the rear of the Module
- Size 45 Rollerways for X axis; Size 35 for Y and Z axis
- Hydraulic Counterbalance for Y axis
- Automatic lubrication system
- Machine mounted hydraulic power supply
- Rigid tapping
- Air filtration system
- Spindle chiller unit
- Retractable Rollup way covers for X & Y axes
- One (1) year parts & labor warranty
- Full rear machine enclosure
- Access through the base casting for chip evacuation through the rear of the Module
- Three-point leveling for Module installation
- Module shipped as one unit even with 12 or 20 position toolchanger
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| O P T I O N S |
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- Increased travels in X & Y axis
- Alternate CNC Control System packages
- Ethernet connection
- Renishaw part probe
- Stacked lights
- Coolant through the spindle prep package
- Complete coolant system packages
- Chip conveyor
- 12 / 20 / and 50 position toolchangers
- Manual / Hydraulic Fixtures
- Tooling
- Part Programming & Debug assistance
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| S P E C I F I C A T I O N S |
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| TRAVELS |
(mm) |
(inches) |
| X axis (bifurcated column movement left/right) |
630 |
24.8 |
| Y axis (headstock movement up/down) |
630 |
24.8 |
| Y axis (optional) |
850 |
33.5 |
| Z axis (ram movement in/out) |
510 |
20.0 |
| Z axis (optional) |
600 |
23.6 |
| AXIS PARAMETERS |
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| Rapid traverse (all axes) |
35.8 m/min |
1410 in/min |
| Programmable feedrate (all axes) |
35.8 m/min |
1410 in/min |
| Acceleration/deceleration rates (all axes) |
3.5 N |
0.6 G |
| ACCURACIES (ROTARY ENCODER FEEDBACK) |
(mm) |
(inches) |
| Positional accuracy (bi-directional, all axes) |
+/- 0.006 |
+/- 0.0002 |
| Repeatability |
+/- 0.003 |
+/- 0.0001 |
| SPINDLE |
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| Spindle drive motor (duty rated) |
18.6 kw |
32.0 hp |
| (continuous) |
23.8 kw |
25.0 hp |
| Spindle speed |
50 - 10,000 rpm |
| Spindle nose |
#50 ANSI B5.50 |
| Full Horsepower availability |
1000 rpm |
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| A P P L I C A T I O N D A T A |
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LOCATION: Milwaukee, Wisconsin
MACHINE Configuration: R665 Machining Module
FIXTURES: Retrofit of Customer’s existing table &
Fixtures
PART: Steel Extruded Tanks
PRODUCTION RATE: 12 Parts/hr. |
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LOCATION: Fusa, Norway
MACHINE Configuration: R665 Machining Module
FIXTURES: Front Table and Fixtures integrated
by Customer
PART: Stainless Steel Tubes
PRODUCTION RATE: Various |
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