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| B E N E F I T S |
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The WisMatic R665 Production Center will increase productivity between
15% & 45% over current production methods on existing equipment. Finite
Element Analysis was used to design all major Machine components.
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The Fanuc 18i MB CNC Control System with High Voltage Servo Drives and
Motors are utilized on this Production Center.
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Standard travels on each Production Center are 24.8 in. (630mm) in X, 30.9
in. (785 mm) in Y, and 20.0 in. (510mm) in Z. These generous travels allow
for a virtually limitless number of parts, in virtually any configuration,
to be machined. Additional optional travels are available upon request.
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A four-position pallet pool allows for multiple families of parts
to be run without timely fixturing changeover. A one-degree index table
comes standard with four 630mm removable pallets. Maximum pallet load capacity
is 1800# (816 kg)
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The base, upright, headstock, ram, and index table are all manufactured
from cast iron castings for increased dampening characteristics.
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Most machines in this class average between .3 and .5 G's. The WisMatic
R665 averages .6 G's on all axes. Traverse rates of 1410 ipm are substantially
faster than most other modules of comparable size.
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Standard on every R665 is an integrally motorized single wound spindle
with chiller for optimum performance and thermal stability.
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Ram type design allows for more rigid machining at greater extensions from
the headstock. 50 taper stub tool holders can be utilized in a majority
of all machining operations, resulting in better surface finish, tool life
and production rates.
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These 25 HP Machines are intended for high speed, high production of aluminum,
cast iron, and steel parts. Spindle rpm's through 10,000 with full horsepower
being attained at under 1000 rpm.
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Training manuals are provided via multimedia CD-ROM.
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The R665 Production Center is completely calibrated and tested before shipment.
| F E A T U R E S |
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Fanuc 18i MB CNC Control System with High Voltage Drives & Motors
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Main Operators Station located on movable pendant
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Four-position pallet pool
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One degree, 360-position indexing table
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Four 630mm removable pallet with T-slots and edge locators
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20 position toolchanger
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Size 45 Rollerways for X axis; Size 35 for Y and Z axis
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Hydraulic Counterbalance for Y axis
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Automatic lubrication system
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Machine mounted hydraulic power supply
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Rigid tapping
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Air filtration system
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Spindle chiller unit
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Drag type chip conveyor
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220 psi coolant system with 10 micron filtration
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Retractable Rollup way covers for X & Y axes
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Full machine enclosure & guarding
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One (1) year parts & labor warranty
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| O P T I O N S |
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50 position toolchanger
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Ethernet connection
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Renishaw part probe
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Stacked lights
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Safety light curtains
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Visiport spin window
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Four-sided t-slotted tombstone fixtures
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800 psi high pressure coolant
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Magnetic or aluminum chip conveyors
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Mist collector
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Manual / Hydraulic Fixtures
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Tooling
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Part Programming & Debug assistance
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| S P E C I F I C
A T I O N S |
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| TRAVELS |
(mm) |
(inches) |
| X axis (bifurcated
column movement left/right) |
630 |
24.8 |
| Y axis (headstock
movement up/down) |
785 |
30.9 |
| Z axis (ram
movement in/out) |
510 |
20.0 |
| Z axis (optional) |
600 |
23.6 |
| AXIS PARAMETERS |
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| Rapid traverse
(all axes) |
35.8 m/min |
1410 in/min |
| Programmable
feedrate (all axes) |
35.8 m/min |
1410 in/min |
| Acceleration/deceleration
rates (all axes) |
2. N |
0.6 G |
| ACCURACIES
(ROTARY ENCODER FEEDBACK) |
(mm) |
(inches) |
| Positional
accuracy (bi-directional, all axes) |
+/-0.0006 |
+/-0.002 |
| Repeatability |
+/- 0.003 |
+/- 0.0001 |
| FOUR POSITION
PALLET & INDEX TABLE |
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| Pallet size |
630 mm |
24.8 in |
| Maximum pallet
load |
816 kg |
1800 lbs |
| Number of
pallets |
Four(4) |
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| Number of
positions |
360
Degree Increments |
| Rapid traverse
rate |
10
rpm 3600 Degree / Minute |
| Pallet Change
Time |
8 seconds |
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| AUTOMATIC
TOOL CHANGER |
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| Maximum tool
length |
381 mm |
15.0 in |
| Maximum tool
diameter |
178 mm |
7.0 in |
| Tool capacity |
20 position |
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50
position (optional) |
| Tool change
time |
8.0 seconds |
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| Maximum tool
weight |
18.2kg |
40.0 pounds |
| SPINDLE |
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| Spindle drive
motor (duty rated) |
18.6
kw |
32.0
hp |
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(continuous) |
23.8 kw |
25.0 hp |
| Spindle speed |
50
- 10,000 rpm |
| Spindle nose |
#50
ANSI B5.50 |
| Full Horsepower
availability |
1000
rpm |
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| A P L I C A T I
O N D A T A |
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LOCATION: Racine, Wisconsin
MACHINE TYPE: R665 Production Center
FIXTURES: Hydraulic
PART: Cast Iron NG-10 Valve Body
PRODUCTION RATE: 8 Parts/Hr. |
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LOCATION: Targoviste,
Romania
MACHINE TYPE: R665 Production Center
FIXTURES: Manual
PART: Aluminum, Cast Iron and Steel
PRODUCTION RATE: Various |
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