WisMatic R665 - Rotary Index Cell

Multiple Spindle Heads

Lead Screw Feed Tap Units

Drill Units

Working Holding Fixtures

Fixture Columns

Standard Upright Machines

WisMatic R665 Rotary Index Cell


		Benefits
		Features
		Options
		Specifications
		Application data

B E N E F I T S

The WisMatic R665 Rotary Index Cell will increase productivity between 15% & 45% over current production methods on existing equipment. Finite Element Analysis was used to design all major components.
The Fanuc 180i MB CNC Control System with High Voltage Servo Drives and Motors are utilized in this cell.
Standard travels on each of the three Modules are 24.8 in. (630mm) in X, 24.8 in. (630 mm) in Y, and 20.0 in. (510mm) in Z. These generous travels allow for a virtually limitless number of parts, in virtually any configuration, to be machined. Additional optional travels are available upon request.
An automatic hydraulic four-position 48” index table with dual shot pins is utilized for indexing parts from station to station.
The base, uprights, headstocks, and rams, for all modules are manufactured from cast iron castings for increased dampening characteristics. The main center base is machined from a steel fabrication.
Most machines in this class average between .3 and .5 G's. The WisMatic R665 averages .6 G's on all axes. Traverse rates of 1410 ipm are substantially faster than most other modules of comparable size.
Standard on every R665 is an integrally motorized single wound spindle with chiller for optimum performance and thermal stability.
Ram type design allows for more rigid machining at greater extensions from the headstock. 50 taper stub tool holders can be utilized in a majority of all machining operations, resulting in better surface finish, tool life and production rates.
These 25 HP Machines are intended for high speed, high production of aluminum, cast iron, and steel parts. Spindle rpm's through 10,000 with full horsepower being attained at under 1000 rpm.
Training manuals are provided via multimedia CD-ROM.
The R665 Rotary Index Cell is completely calibrated and tested before shipment.

F E A T U R E S

Fanuc 180i MB CNC Control System with High Voltage Drives & Motors

Main Operators Station located on movable pendant

Three WisMatic R665 Machining Modules

Four-position hydraulic index table with dual shot pins

Size 45 Rollerways for X axis; Size 35 for Y and Z axis

Hydraulic Counterbalance for Y axis

Automatic lubrication systems

Machine mounted hydraulic power supplies

Rigid tapping

Air filtration system

Spindle chiller units

Three visiport spin windows

Chip conveyor system which discharges to one central location

Safety light curtains at load/unload station

Retractable Rollup way covers for X & Y axes on all Modules

Full machine enclosure & guarding

One (1) year parts & labor warranty

O P T I O N S

20 position toolchangers at each machining station
Ethernet connection
Renishaw part probe
Safety light curtains
800 psi high pressure central coolant system
Mist collector
Manual / Hydraulic Fixtures
Tooling
Part Programming & Debug assistance

S P E C I F I C A T I O N S



TRAVELS	(mm)	(inches)
X axis travel (bifurcated column movement left/right)	630	24.8
Y axis travel (headstock movement up/down)	630	24.8
Y axis travel (optional)	785	30.9
Z axis travel (ram travel in/out)	510	20.0
Z axis (optional)	600	23.6
AXIS PARAMETERS
Rapid traverse (all axes)	35.8 m/min	1410 in/min
Programmable feedrate (all axes)	35.8 m/min	1410 in/min
Acceleration/deceleration rates (all axes)	2.6 N	0.6 G
ACCURACIES (ROTARY ENCODER FEEDBACK)	(mm)	(inches)
Positional accuracy (bi-directional, all axes)	+/- 0.006	+/- 0.0002
Repeatability	+/- 0.003	+/- 0.0001
SPINDLE
Spindle drive motor (duty rated)	18.6 kw	32.0 hp
(continuous)	23.8 kw	25.0 hp
Spindle speed	50 - 10,000 rpm
Spindle nose	#50 ANSI B5.50
Full Horsepower availability	1000 rpm
ROTARY INDEX SYSTEM
Table size	48'' Dial plate; Dual shot pin
Fixture Plate	60'' diameter
Number of positions	4 90 Degree increments
Index time	5 seconds
AUTOMATIC TOOL CHANGER (optional)
Maximum tool length	382 mm	15.0 in
Maximum tool diameter	178mm	7.0 in
Tool capacity	20 positions
Tool change time	8.0 seconds
Maximum tool weight	18.2 kg 40.0 pounds

A P P L I C A T I O N D A T A

LOCATION: Chicago, Illinois

MACHINE TYPE: R665 Rotary Index Cell

FIXTURES: Hydraulic

PART: Brass Flush Body

PRODUCTION RATE: 450 Parts/hr.