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| B E N E F I T S |
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The WisMatic R665 Rotary Transfer Cell will increase productivity between
15% & 45% over current production methods on existing equipment. Finite
Element Analysis was used to design all major Machine components.
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The Fanuc 180i MB CNC Control System with High Voltage Servo Drives and
Motors are utilized in this Cell.
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Standard travels on each of the three Modules are 24.8 in. (630mm) in X,
30.9 in. (785 mm) in Y, and 20.0 in. (510mm) in Z. These generous travels
allow for a virtually limitless number of parts, in virtually any configuration,
to be machined.
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A four-position hydraulic indexer advances the pallets from each station.
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Three one-degree index tables are standard with four 630mm removable pallets.
Maximum pallet load capacity for each pallet is 1800# (816 kg)
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The bases, uprights, headstocks, rams, and index tables are all manufactured
from cast iron castings for increased dampening characteristics.
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Most machines in this class average between .3 and .5 G's. The WisMatic
R665 averages .6 G's on all axes. Traverse rates of 1410 ipm are substantially
faster than most other modules of comparable size.
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Standard on every R665 is an integrally motorized single wound spindle
with chiller for optimum performance and thermal stability.
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Ram type design allows for more rigid machining at greater extensions from
the headstock. 50 taper stub tool holders can be utilized in a majority
of all machining operations, resulting in better surface finish, tool life
and production rates.
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These 25 HP Machines are intended for high speed, high production of aluminum,
cast iron, and steel parts. Spindle rpm's through 10,000 with full horsepower
being attained at under 1000 rpm.
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Training manuals are provided via multimedia CD-ROM.
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The R665 Rotary Transfer Cell is completely calibrated and tested before
shipment.
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| F E A T U R E S |
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Fanuc 180i MB CNC Control System with High Voltage Drives & Motors
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Main Operators Station located on movable pendant
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Four-position hydraulic pallet indexer
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Three one degree, 360-position indexing tables
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Four 630mm removable pallets with T-slots and edge locators
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20 position toolchangers at each machining station
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Size 45 Rollerways for X axis; Size 35 for Y and Z axis
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Hydraulic Counterbalance for Y axis
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Automatic lubrication systems
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Machine mounted hydraulic power supplies
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Rigid tapping
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Air filtration systems
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Spindle chiller units
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Chip conveyor system discharging to a central location
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220 psi central coolant system with 50/10 micron filtration
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Safety light curtains at load/unload station
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Retractable Rollup way covers for X & Y axes of all machining modules
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Full machine enclosure & guarding
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Three Visiport spin windows
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Mist collector
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Oil skimmer for central coolant system
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Stacked lights on master module
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One (1) year parts & labor warranty
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| O P T I O N S |
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Ethernet connection
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Renishaw part probe
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800 psi high pressure central coolant system
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Manual / Hydraulic Fixtures
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Tooling
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Part Programming & Debug assistance
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| S P E C I F I C
A T I O N S |
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| TRAVELS |
(mm) |
(inches) |
| X axis travel (bifurcated
column movement left/right) |
630 |
24.8 |
| Y axis travel (headstock
movement up/down) |
785 |
30.9 |
| Z axis travel (ram travel
in/out) |
510 |
20.0 |
| Z axis (optional) |
600 |
23.6 |
| AXIS PARAMETERS |
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| Rapid traverse (all axes) |
35.8 m/min |
1410 in/min |
| Programmable feedrate
(all axes) |
35.8 m/min |
1410 in/min |
| Acceleration/deceleration
rates (all axes) |
2.6 N |
0.6 G |
| ACCURACIES (ROTARY
ENCODER FEEDBACK) |
(mm) |
(inches) |
| Positional accuracy (bi-directional,
all axes) |
+/- 0.006 |
+/- 0.0002 |
| Repeatability |
+/- 0.003 |
+/- 0.0001 |
| SPINDLE |
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| Spindle drive motor (duty
rated) |
18.6 kw |
32.0 hp |
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(continuous) |
23.8 kw |
25.0hp |
| Spindle speed |
50 - 10,000
rpm |
| Spindle nose |
#50 ANSI B5.50 |
| Full Horsepower availability |
1000 rpm |
| INDEX TABLES &
AUTOMATIC PALLET CHANGER |
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| Pallet size |
630 mm |
24.8 in |
| Maxim pallet load (each) |
816 kg |
1800 lbs |
| Number of table positions |
360
1 Degree increments |
| Table Rapid traverse rate |
10 rpm
3600 Degree Per Minute |
| Pallet Change Time |
8 seconds |
| AUTOMATIC TOOL CHANGERS |
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| Maximum tool length |
381 mm |
15.0 in |
| Maximum tool diameter |
178 mm |
7.0 in |
| Tool capacity |
20 positions |
| Tool change time |
8.0 seconds |
| Maximum tool weight |
18.2 kg |
40.0 pounds |
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| A P P L I C A T
I O N D A T A |
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Location: Tallassee,
Alabama
MACHINE TYPE: R665
Rotary Transfer Cell
FIXTURES: Hydraulic
PART: Brass Water
Meters
PRODUCTION RATE:
45 Parts/Hr. |
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Location: New Castle,
IN
MACHINE TYPE: R665
Rotary Transfer Cell
FIXTURES: Hydraulic
PART: Cast Iron Steering
Knuckles
PRODUCTION RATE:
30 Parts/Hr.
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Location: Savage,
Minnesota
MACHINE TYPE: R665
Rotary Transfer Cell
FIXTURES: Hydraulic
PART: Cast Iron DO3
& DO5 Valve Bodies
PRODUCTION RATE:
35 Parts/hr.
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